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Locations We Ship To
  • Brisbane
  • Gold Coast
  • Sunshine Coast
  • Toowoomba
  • Cairns
  • Gladstone
  • Sydney
  • Melbourne
  • Perth
  • Australia Wide
Tubular & Process Heating

Tubular Heating & Process Heating

Whether the application is basic or advanced, the solution is often a tubular heating element. Versatility & adaptability has made the metal sheathed tubular element the preferred heat source in tens of thousands of different applications.

Easily bent into shape with different sheath materials for difficult environments and many mounting hardware possibilities the usage of tubular heating elements and process heating elements is primarily limited by the imagination.

Tubular and Process Heating Applications include:

  • Gas, Liquids & Solids Heating
  • Tank, Circulation & Inline Heating
  • Hospitality & Catering Equipment
  • Molds, Dies & Platens
  • Hot Plates & Sealing Equipment

Commercial Cooking and Catering

Cynebar manufactures a wide range of electrical tubular heating and process heating elements for the commercial food industry which are used in a vast range of appliances and machines such as:

  • Bain maries - wet or dry electrical heating as well as DIY Electric heating elements
  • Commercial deep fryer electric heating
  • Rotisseries
  • Pizza & Bakery electric heating ovens
  • Tandoor electric heating ovens
  • Commercial toaster electric heating elements
  • Griller electric heating elements
  • Dishwashers electric heating elements
  • BBQ electric heating elements
  • Electric heating of Plate ovens and warmers
  • Electric heating of Hot food bar displays, hot boxes
  • Pie & food warmer electric heating elements
  • Salamanders electric heating elements.
Bain Marie heating elements Electric BBQ Elements Circular shaped heating element
Bain Marie Heating Elements Electric BBQ Element Circular Heating Element
Fan forced heating elements Commercial deep fryer Water Heaters
Fan-Forced Heating Element Commercial Deep Fryer Water Heaters
Pizza Oven heating elements Tandoor Oven Heating elements Water Heating elements
Pizza Oven Heating Element Tandoor Oven Heatng Element Water Heating Elements
 
Tubular Elements

Cynebar has a wide range of equipment and capabilities:

  • Automated design using 3D Solidworks CAD drawing software with a huge library of shapes linked to Excel spreadsheets which can update models and drawings of electric heating elements in seconds.
  • Drawings can be emailed to you in PDF format or via e-drawings if you want to rotate and view 3D model.
  • Sheet metal laser cutting and components for supports and mounting brackets for electric heating elements
  • Press brake folding to bend complicated parts with precision.
  • Special purpose built machinery and equipment for electric heating element manufacture.
  • Centrally located in Bowen hills just four kilometres north of the Brisbane CBD. Convenient to major highways, rail, the International Airport and Port of Brisbane we are able to quickly service all our customers throughout Queensland, Australia and overseas from our factory and warehouse facility.
  • Many shapes, diameters, sheath materials, voltages and wattages of electric heating elements can be manufactured to suit your application.
  • One off special electric heating elements for obsolete models can also be produced with fast turnaround times.
  • Special high temperature 360C element baking process and sealing is done while the element is still in the hot state.
  • Electrical Testing of all heating elements using testing equipment that automatically and accurately tests 3 important parameters, high voltage up to 3000 Volt, insulation in GΩ and resistance.

Refrigeration Defrost Elements and Evaporator Elements

Drain Pan Heating elements Defrost Heating elements
Drainpan Heating Elements Defrost Heating Element

Defrost heaters, drain pan heaters prevent ice build up in refrigerators and freezers found in supermarkets, restaurants and businesses.

Drain pan elements to prevent ice build up in condensate trays and drain ways of commercial refrigeration equipment.

A wide variety of custom lengths, shapes, sizes and terminations options can be manufactured to suit your equipment.

One off specials for obsolete models can also be produced with fast turnaround times.

Can also repair existing element terminations and bake out in oven overnight for a fraction of the cost of a new element.

Also see our Trace Heating section for heating cables for Drain lines and door frames of cold rooms, freezer rooms and cabinets

Screw Plug Immersion Heaters

Screw Plug Screw Plugs

Screw in immersion electrical heaters are ideal for direct heating of liquids like water, oils, caustic solutions, chemical solutions, mild acids, glycol solutions, asphalt, vapour degreases, detergents, air and gas flow.

Available in a variety of sizes, heating element sheath materials and wattages, single phase or three phase to suit your requirements. Screw in Immersion heaters consist of hairpin bend round or FIREBAR flat tubular heating elements which are silver soldered or TIG welded into a BSP or NPT threaded brass or stainless steel screw fitting.

Terminal housing can be provided for electrical connections as well as options for thermostat, thermocouples, built in power control as well as pilot light to give visual indication of on or off status.

Process Flanged Immersion Heaters

Flanged Process Heating Process Heating
Process Heater Flanged Process Heater

Flange immersion electrical heaters are ideal for applications requiring higher kilowatts and direct heating of liquids like industrial water rinse tanks, boiler equipment, hydraulic oils, crude oils, lubricating oils, caustic solutions, chemical solutions, mild acids, glycol solutions, asphalt, vapour degreases, detergents, air and gas flow.

Available in a variety of sizes, heating element sheath materials and wattages, single phase or three phase to suit your requirements. Process Immersion heaters consist of hairpin bend round or FIREBAR flat tubular elements which are silver soldered or TIG welded into a flange.

Standard element supports will be supplied for open tank or convection heating. For forced circulation applications, baffles can be provided to enhance flow and heat transfer.

Rubber, asbestos-free and spiral wound gaskets are available for all flange sizes.

Terminal housing can be provided for electrical connections as well as options for thermostat, thermocouples, built in power control as well as pilot light to give visual indication of on or off status.

Stand-off terminal housings can be provided to keep electrical termination area cool.

IECEx certified moisture and/or explosion resistant terminal enclosures can also be provided to protect wiring in hazardous gas environments.

Over-the-Side Heaters

Over the Side 3D Over the Side Over the Side Heater

Portable Over- the-Side Heaters allow easy installation and removal for periodic cleaning and inspection of tank or where drainage of tank is impractical.

Over- the-Side Heaters are ideal for direct electrical heating of liquids like water, storage tanks, fish farming, salts, viscous oils, degreasing tanks, alkaline cleaning solutions, caustic solutions, cyanide plating solutions, acid baths, glycol solutions and citric juices.

Standard units up to 4800 Watts designed for safety with high limit element sheath temperature protection using Watlow EZ-ZONE digital temperature controller with dual function, Solid State Relay, Heat sink and 30 Amp Relay for high limit trip. There are two MI Thermocouples, one for temperature control and one fitted to element sheath for high limit protection. This provides extra safety should the tank run below the cold zone or run dry.

Over-the-Side Heaters are also fitted with supports for elements and thermocouples as well as Sludge legs to keep elements above sediments. Shorter or longer sludge legs are available upon request.

There are many different shapes and sizes available in Cynebar's 3D Solidworks models which upon request can be updated in seconds via Excel spreadsheet to suit your tank sizes. Over-the-Side heaters are available in variety of wattages, single phase or three phase to suit your requirements.

Cynebar can manufacture one off special models in our Brisbane factory with fast turnaround times as all temperature controller parts are kept as stock items in pre-assembled sub-assemblies.

Circulation / Inline Electrical Heaters

Inline Heater

Circulation heaters provide a electric heater ready to install with minimum amount of time and labour. Circulation or Inline heaters are one complete assembly consisting of heating elements, vessel, insulation, terminal enclosure, mounting bracket and inlet/outlet connections.

Available in a variety of sizes, heating element sheath materials and wattages, single phase or three phase to suit your requirements for heating forced-circulation of air, gases or liquids.

Duct Heaters

Duct Air Heater Duct Air Heater
Duct Heater with Fan Firebar Elements

Duct electrical heaters are ideal for applications requiring high kilowatts and direct heating of air and gases for:

  • Drying Ovens
  • Autoclaves
  • Furnaces
  • Load Banks
  • Heat treating
  • Reheating
  • HVAC
  • Paint drying

Available in a variety of sizes, heating element sheath materials and wattages, single phase or three phase to suit your requirements.

Duct heaters consist of Finned heating elements, round tubular heating elements or FIREBAR flat tubular elements that can pack a higher wattage into smaller sized units.

Rigid stainless steel element supports can be provided to prevent sagging or deformation in various mounting positions.

Terminal housing can be provided for electrical connections as well as options for thermostat, thermocouples, built in power control as well as pilot light to give visual indication of on or off status.

Standoff terminal housings can be provided to keep electrical termination area cool.

Cynebar can also provide options for:

  • Removable elements can be replaced in the field for easy service and to reduce down time.
  • Pressure switch to early detect airflow changes and as extra safety protection with thermocouple.
  • MI Thermocouples fitted to element sheath for fast response protection for change in airflow

Finned elements

Finned Tubular Elements Tubular Elements with SS Bushes

Cynebar now keeps a standard range of Finned Stainless steel elements in stock in Brisbane. Cynebar can also manufacture custom built Finned Stainless steel elements and a complete electric heater bank package for the HVAC industry.

Cynebar manufactures a wide range of Finned electrical heating elements for air heating and Resistor load banks.

Finned heating elements can be manufactured to offer the following:

  • U Shape.
  • W Shape.
  • Multi U Shape.
  • Straight length.
  • 8mm Diameter or 11mm Diameter.
  • Different Watts densities
  • Stainless steel finning.
  • Option for stainless steel threaded fittings
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