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Temperature Controls

Temperature Controller

Whether bimetallic thermostats or advanced multi-loop PID temperature controls, optimal performance of the heating process occurs when the appropriate temperature controller package is installed to control and monitor the elements.

A complete range of thermocouples, RTDs and components is also available.

Applications

A temperature controller is vital in order to measure process temperature with accuracy, without the need of ongoing operator involvement. It is an extremely efficient system that allows a set temperature to be determined, which will then be monitored by the controller, to ensure desired temperature is achieved throughout the process.

It is important to note that the temperature controller is just one of the many elements that make up the entire control system, and this system needs to be thoroughly analysed before choosing the appropriate controller. A controller can be used for various applications, such as;

  • Ovens, Furnaces & Kilns
  • Plastics Machinery
  • Pipelines
  • Tanks
  • Infrared Non-Contact

Panel Mount Temperature Controls

Panel Mount Temperature controllers Panel Mount Temperature controllers Panel Mount Temperature controllers

Cynebar can design, supply or manufacture temperature controller panels to suit your process requirements. The EZ-ZONE PM panel mount controller offers control options that reduce system complexity and thermal loop ownership costs. Features and Benefits:

  • PID + Limit control or as 2 PID controllers in one space saving package decreasing installation and wiring costs. Increases safety for over/under temperature conditions.
  • Drive 15 Ampere resistive loads directly which reduces component count and costs.
  • Enhanced control options such as cascade, ratio, differential, square root, motorized control without slidewire feedback, wet-bulb/dry-bulb, compressor control and peltier loads.
  • Profile capability allowing ramp/soak programming with four files and up to 40 total steps, battery backup and real time clock.
  • Serial communications capabilities for a wide range of protocol choices including Modbus® RTU, EtherNet/IP™, Modbus® TCP, PROFIBUS DP and DeviceNet™.
  • Supports network connectivity to a PC or PLC.
  • EZ-ZONE configurator software saves time and improves reliability of controller setup.
  • Auto-tune for fast efficient start up.
  • TRU-TUNE®+ adaptive control to provide tighter control for demanding applications.
  • Current monitoring detects heater current flow and provides alarm indication of a failed output device or heater load.
  • Ten-point linearization curve improves sensor accuracy.
  • Built-in sensor compensation curves save cost of buying compensated sensors, includes Vaisala RH and altitude (pressure) curves.
  • Retransmit output supports needs for recording.
  • Memory for saving and restoring parameter settings decreases service calls and time down.

EZ-ZONE Panel Mount Temperature Controller

Power Switching Devices for Electric Heaters

DIN-A-MITE® A

1. DIN-A-MITE® A - Single phase zero-cross switching up to 18 Amps (50°C internal enclosure temperature) at 600VAC. A unique integrated design with heat sink, DIN-rail or standard panel mount provides quick and low installation costs. Touch safe terminals increases safety and short circuit current rating (SCCR) of 200KA prevents arc flash.

DIN-A-MITE Style A

DIN-A-MITE® B

2. DIN-A-MITE® B - Three phase zero-cross switching up to 25 Amps (2 Legs @ 50°C internal enclosure temperature) at 600VAC. A unique integrated compact design with heat sink, DIN-rail or standard panel mount provides quick and low installation costs. Touch safe terminals increases safety and short circuit current rating (SCCR) of 200KA prevents arc flash.

DIN-A-MITE Style B

DIN-A-MITE® C

3. DIN-A-MITE® C - Three phase silicone controlled rectifier (SCR) current switching capability up to 40 Amps (2 Legs @ 50°C internal enclosure temperature) at 600VAC. A unique integrated compact design with heat sink, DIN-rail or standard panel mount provides quick and low installation costs. Touch safe terminals increases safety and short circuit current rating (SCCR) of 200KA prevents arc flash.

DIN-A-MITE Style C

DIN-A-MITE® C

4. DIN-A-MITE® C with Cooling Fan - Three phase silicone controlled rectifier (SCR) current switching capability up to 65 Amps (2 Legs @ 50°C internal enclosure temperature) at 600VAC. A unique integrated compact design with heat sink, DIN-rail or standard panel mount with fan provides quick and low installation costs. Touch safe terminals increases safety and short circuit current rating (SCCR) of 200KA prevents arc flash.

DIN-A-MITE® C

5. DIN-A-MITE® C Thru-Wall Style - Three phase silicone controlled rectifier (SCR) current switching capability up to 46 Amps (2 Legs @ 50°C internal enclosure temperature) at 600VAC. A unique integrated compact design with heat sink, Through-Wall mount provides quick and low installation costs. Touch safe terminals increases safety and short circuit current rating (SCCR) of 200KA prevents arc flash.

POWER SERIES

6. POWER SERIES™ - Microprocessor-based technology three phase SCR power controller with adjustable soft start, heater and control diagnostics capability. Serial communication via Modbus® RTU allows setup and monitoring of load status from a computer station or control room. Handles a wide range of loads from 65 through to 185 Amps (2 Legs @ 50°C internal enclosure temperature) at 600VAC. A unique integrated compact design with heat sink, snap-fit on pre-mounted plate provides quick and low installation costs. Touch safe terminals increases safety and short circuit current rating (SCCR) of 200KA prevents arc flash.

Power-controller PC Series

Solid State Relays and Heat Sinks

Solid State Relay (SSR) Heat sink - 18 amp Heat sink - 35 amp
Solid State Relay (SSR) Heat sink - 18 amp Heat sink - 35 amp

All ac output models include back-to-back silicon controlled rectifiers (SCR's) for a more rugged design than the traditional triac-based SSR. The internal design allows it to tolerate high currents and harsh electrical environments of heavy industry. Special fast cycle card increases heater life and optimizes temperature controls. Zero cross firing results in minimal electrical noise. A thermal foil is provided to ensure proper thermal transfer from the relay to the heat sink and Belleville washers to ensure the relay is mounted with sufficient pressure to enable good heat transfer.

SSR Spec sheet

Integrated Multi-Function in a single package

EZ-ZONE ST with RUI display EZ-ZONE ST: Single package PID temperature controller, SSR, Heat sink and contactor
Solid State Relay (SSR) Heat sink - 18 amp

The EZ-ZONE ST offers a complete thermal system control solution with PID temperature controller, SSR, Heatsink & contactor in one single package. System is modular and scalable, a user only pays for what is needed. Features and Benefits:

  • Compact complete package with panel or DIN-rail mount reduces panel size, termination reduction and installation costs.
  • Profile capability allowing ramp/soak programming with four files and up to 40 total steps.
  • Ability to communicate with programmable logic controller (PLC), personal computer (PC) or operator interface terminal (OIT).
  • PID Temperature control for demanding controllability requirements.
  • Solid state relay output allowing faster cycling, more precise control, increased heater life and improves energy efficiency.
  • Temperature limit with purpose mechanical contactor increases safety in over temperature.
  • Optional current monitoring feature detects heater current flow and alarm indication of failed SSR or heater zone.
  • System diagnostics provides continuous self-monitoring alerts when there is any system trouble to reduce maintenance and service costs.

EZ-Zone ST

Control Panels

Control Panel Control Panel Control Panel
Control Panel Control Panel

Cynebar can design, manufacture, commission and supply documentation for control panels to suit your process requirements.

A proper controller schematic and panel design goes a long way toward ensuring the trouble free operation of a process system.

Enclosure suitable for indoor or outdoor installation in non-hazardous locations.

Supported controllers and devices using Watlow EZ-ZONE range.

Dedicated terminals for supply, load and control interlock for fast and easy customer connection as well as dedicated terminals for sensor connection with matched alloys where applicable.

Documentation includes complete wiring schematic and outline drawing, factory acceptance test and IOMS manual.

Integrated Multi-Function Rail mount controller

Integrated Multi-Function Rail mount controller

The EZ-ZONE® RM controller simplifies thermal systems management of 1 to 152 PID Loops. The EZ-ZONE RM controller is comprised of six module types:

  1. Temperature PID control module
  2. High Density temperature PID control module
  3. High Density Limit module
  4. Input/Output Expansion module
  5. High Density monitor/scanner module
  6. Data logging and field communications access module.

Optional integrated controller functions can be combined or ordered in different quantities:

  • PID Control loops
  • Over/under temperature limit control loops
  • 10 and 15 ampere power output /heater driver options
  • On-board data logging
  • Current measurement input
  • Sequencer start up and control function
  • Programmable timer and counter functions
  • Programmable math and logic options
  • Multiple communications protocol options
  • Mobile configuration with removable secure digital (SD) flash card

EZ-ZONE Rail Mount Temperature controller

Thermostats

Thermostat Over Temperature Thermostat Energy regulator
Thermostat Over Temperature Thermostat Energy regulator
Surface Thermostat
Surface Thermostat

Thermostats regulate the temperature in non critical applications. They sense temperature to a adjustable set point value and cycle heaters on and off to maintain the set point temperature.

Cynebar offers several types and styles of thermostats as adjustable capillary bulb style or surface mount preset style.

Thermostat selection should be based on temperature range, capillary tube length and sensor bulb size as per below price list.

Silver Series operator interface

Silver Series operator interface

The Silver series is a rugged, touchscreen operator interface (OIT) available in three modules (4.3, 7 & 10.2 Inch diagonal display sizes) Features and Benefits:

  • Data logging, display and trending can monitor data live or look at historical data
  • Bright colour, high resolution allows viewing from a distance at a angle
  • Supports dozens of serial and Ethernet protocols so can connect up to a wide range of industrial controllers
  • Alarm and event monitoring reducing downtime
  • Offline and online simulation making it easier to test projects
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